Wieland Zenotec Air+ Operations Instructions

ZENOTEC T1Operating Instructions Version 2.1DENTAL

ZENOTEC T1 Operating Instruction, Version 2.1 en10GENERAL INFORMATION11.4 Warranty conditionsWarranty and liabilityWarranty and guarantee are based on

ZENOTEC T1 Operating Instruction, Version 2.1 en100FAULTS6Error message "Blank not released for customer"X Procedure1. An error message appe

ZENOTEC T1 Operating Instruction, Version 2.1 en101FAULTS6CAM DB Monitor ErrorX Procedure1. If this error message occurs then the write status of the

ZENOTEC T1 Operating Instruction, Version 2.1 en102FAULTS6Emergency-off switchX Procedure1. If this error message occurs then the emergency-off switch

ZENOTEC T1 Operating Instruction, Version 2.1 en103FAULTS66.3 FAQ / Frequently Asked QuestionsStack can not be openedThe stack can only be opened when

ZENOTEC T1 Operating Instruction, Version 2.1 en104FAULTS6

ZENOTEC T1 Operating Instruction, Version 2.1 en105CLEANING77 Cleaning7.1 General informationRegular cleaning and maintenance increases the operationa

ZENOTEC T1 Operating Instruction, Version 2.1 en106CLEANING77.3 General cleanlinessAs with all high-quality technical devices, value should be placed

ZENOTEC T1 Operating Instruction, Version 2.1 en107CLEANING7Spindle:In dental applications, an air-cooled high-frequency spindle from Jäger is used. I

ZENOTEC T1 Operating Instruction, Version 2.1 en108CLEANING7Important: The collet must never be closed when a tool is not inserted! If the spindle rot

ZENOTEC T1 Operating Instruction, Version 2.1 en109MAINTENANCE88 Maintenance8.1 ChecklistCarry out before each machine start: Clean machine chamber,

ZENOTEC T1 Operating Instruction, Version 2.1 en11GENERAL INFORMATION11.5.2 Definition of termsThe following terms are used in the operating instructi

ZENOTEC T1 Operating Instruction, Version 2.1 en110MAINTENANCE8

ZENOTEC T1 Operating Instruction, Version 2.1 en111REPAIRS99 RepairsHave repair work carried out by authorised expert personnel from WIELAND Dental +

ZENOTEC T1 Operating Instruction, Version 2.1 en112REPAIRS9

ZENOTEC® T1 Operating Instructions, Version 2.1 en11310

545014e.01.01/12EXPECT THE DIFFERENCE! BY WIELAND.As a major supplier of dental system solutions, WIELAND embodies both tradition and progress in matt

ZENOTEC T1 Operating Instruction, Version 2.1 en12GENERAL INFORMATION11.5.4 Target groupAll work with and at the ZENOTEC T1 may only be carried out by

ZENOTEC T1 Operating Instruction, Version 2.1 en13SAFETY INSTRUCTIONS AND WARNINGS22 Safety instructions and warningsThe ZENOTEC T1 System is subjecte

ZENOTEC T1 Operating Instruction, Version 2.1 en14SAFETY INSTRUCTIONS AND WARNINGS22.2 Designated use2.2.1 Basic principleThe ZENOTEC T1 System may on

ZENOTEC T1 Operating Instruction, Version 2.1 en15SAFETY INSTRUCTIONS AND WARNINGS2If the machine is used incorrectly and not observing the instructio

ZENOTEC T1 Operating Instruction, Version 2.1 en16SAFETY INSTRUCTIONS AND WARNINGS22.3.4 Spare partsOnly spare parts specified by the manufacturer may

ZENOTEC T1 Operating Instruction, Version 2.1 en17SAFETY INSTRUCTIONS AND WARNINGS22.4.4 Monitoring and informationThe operator is obliged to immediat

ZENOTEC T1 Operating Instruction, Version 2.1 en18SAFETY INSTRUCTIONS AND WARNINGS2The operating personnel is responsible,  to ensure that the system

ZENOTEC T1 Operating Instruction, Version 2.1 en19SAFETY INSTRUCTIONS AND WARNINGS22.5.7 Cleanliness at the workplaceThe workplace must be kept clean.

ZENOTEC T1 Operating Instruction • Version 2.1 en2Revision Historie Date Signature1.0 en Initial version, SW: CAM 4.0 20.08.2009 DOG/Rud2.0 en Transl

ZENOTEC T1 Operating Instruction, Version 2.1 en20SAFETY INSTRUCTIONS AND WARNINGS22.5.11 Dangers from pneumatic energyHave all work on the pneumatic

ZENOTEC T1 Operating Instruction, Version 2.1 en21SAFETY INSTRUCTIONS AND WARNINGS22.5.12 Safety system2.5.13 Hazard instructions specific to the prod

ZENOTEC T1 Operating Instruction, Version 2.1 en22SAFETY INSTRUCTIONS AND WARNINGS2The stack cover covers the rotation zone and protects from injuries

ZENOTEC T1 Operating Instruction, Version 2.1 en23DESCRIPTION OF PRODUCT33 Description of product3.1 Device modelsThere are the following ZENOTEC T1 S

ZENOTEC T1 Operating Instruction, Version 2.1 en24DESCRIPTION OF PRODUCT33.3 Device description3.3.1 Functional principleThe ZENOTEC T1 is a milling s

ZENOTEC T1 Operating Instruction, Version 2.1 en25DESCRIPTION OF PRODUCT33.3.2 SpindleThe spindle is a high-frequency hybrid spindle from Alfred Jäger

ZENOTEC T1 Operating Instruction, Version 2.1 en26DESCRIPTION OF PRODUCT33.3.3 Suction unitThe ZENOTEC Air+ single-user suction unit is equipped with

ZENOTEC T1 Operating Instruction, Version 2.1 en27DESCRIPTION OF PRODUCT33.4 Technical data3.4.1 Dimensions and weight of T1 (without stack)3.4.2 Dime

ZENOTEC T1 Operating Instruction, Version 2.1 en28DESCRIPTION OF PRODUCT33.4.3 Power supplyThe power supply ratings on the type plate are binding for

ZENOTEC T1 Operating Instruction, Version 2.1 en29INITIAL STARTUP44 Initial startup4.1 Space requirementsErection and first installation of the ZENOTE

ZENOTEC T1 Operating Instruction, Version 2.1 en3TABLE OF CONTENTSTable of Contents1 General information 71.1 Forward . . . . . . . . . . . . . . . .

ZENOTEC T1 Operating Instruction, Version 2.1 en30INITIAL STARTUP44.2 Erection and connection of the systemThe system is erected and connected by auth

ZENOTEC T1 Operating Instruction, Version 2.1 en31INITIAL STARTUP44.3 Erection4.3.1 RequirementsSufficient space must be kept clear on the right side

ZENOTEC T1 Operating Instruction, Version 2.1 en32INITIAL STARTUP4Generally, the location of assembly should not be in the vicinity of disturbing infl

ZENOTEC T1 Operating Instruction, Version 2.1 en33INITIAL STARTUP44.4 Connecting the componentsABCEDFGH

ZENOTEC T1 Operating Instruction, Version 2.1 en34INITIAL STARTUP4A sticker with the exact designation of the connections is attached to the side on t

ZENOTEC T1 Operating Instruction, Version 2.1 en35OPERATION55 Operation5.1 RequirementsExhaustive training from the staff of WIELAND Dental + Technik

ZENOTEC T1 Operating Instruction, Version 2.1 en36OPERATION55.3 ConventionsThe following conventions are used to explain the software in these operati

ZENOTEC T1 Operating Instruction, Version 2.1 en37OPERATION55.5 Generating data with ZENOTEC CAM 4.0 Plus5.5.1 General informationThe software, includ

ZENOTEC T1 Operating Instruction, Version 2.1 en38OPERATION55.6 Operation via web interfaceThe web interface is used for managing milling jobs, blanks

ZENOTEC T1 Operating Instruction, Version 2.1 en39OPERATION55.6.1 OverviewPos. NameAJobs All milling jobs are displayed here.BBlanks All blanks are

ZENOTEC T1 Operating Instruction, Version 2.1 en4TABLE OF CONTENTS2.2.3 Correct use in accordance to the instructions . . . . . . . . . . . . . . . .

ZENOTEC T1 Operating Instruction, Version 2.1 en40OPERATION55.6.2 GUIManage and process milling jobsManage, search and delete milling jobsX Procedure1

ZENOTEC T1 Operating Instruction, Version 2.1 en41OPERATION55. Click on "Date of Receipt"or "Date of Delivery" check box. The date

ZENOTEC T1 Operating Instruction, Version 2.1 en42OPERATION5Import milling jobX Procedure1. Select "Import" (A) tab.2. Click on "Browse

ZENOTEC T1 Operating Instruction, Version 2.1 en43OPERATION5Manage and process blanksPos. NameA "List" submenu Milling jobs are managed, se

ZENOTEC T1 Operating Instruction, Version 2.1 en44OPERATION5Manage, search and delete blanksX Procedure1. Click on "Blank" (A) tab.2. Click

ZENOTEC T1 Operating Instruction, Version 2.1 en45OPERATION5Process blanksX Procedure1. Select "List" (A) submenu.2. All blanks within the l

ZENOTEC T1 Operating Instruction, Version 2.1 en46OPERATION5View and edit job queuePos. NameA "Queue" tab Displays the queue of all milling

ZENOTEC T1 Operating Instruction, Version 2.1 en47OPERATION5Manage queueX Procedure1. Click on "Queue" (A) tab. All jobs are managed here.2.

ZENOTEC T1 Operating Instruction, Version 2.1 en48OPERATION5Display the faulty jobs (I)All faulty jobs are displayed consecutively. Faulty jobs must b

ZENOTEC T1 Operating Instruction, Version 2.1 en49OPERATION5Manage toolsProvide toolsX Procedure1. Click on "Queue" (A) tab. All jobs are ma

ZENOTEC T1 Operating Instruction, Version 2.1 en5TABLE OF CONTENTS3.3.1 Functional principle . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZENOTEC T1 Operating Instruction, Version 2.1 en50OPERATION5ServiceMonitoring (Monitoring)An overview of all installed components is displayed in the

ZENOTEC T1 Operating Instruction, Version 2.1 en51OPERATION5BackupsThe Backups tab provides information on the configuration of the automatic backup:

ZENOTEC T1 Operating Instruction, Version 2.1 en52OPERATION55.7 Operation on touchpanel5.7.1 RequirementsExhaustive training from the staff of WIELAN

ZENOTEC T1 Operating Instruction, Version 2.1 en53OPERATION55.7.3 OverviewThe following diagram presents an overview of the sequence for starting a mi

ZENOTEC T1 Operating Instruction, Version 2.1 en54OPERATION5the pneumatically moved parts and by milling motion. For this reason, the system may only

ZENOTEC T1 Operating Instruction, Version 2.1 en55OPERATION5Reference runA reference run is automatically started after switching on the milling syste

ZENOTEC T1 Operating Instruction, Version 2.1 en56OPERATION5Open and close coverX Procedure1. The "Open cover" option is in every menu time

ZENOTEC T1 Operating Instruction, Version 2.1 en57OPERATION5Open cover, continuedX Procedure1. A message appears:"The cover must be closed to sta

ZENOTEC T1 Operating Instruction, Version 2.1 en58OPERATION55.7.7 Read-in blanks via RFI scannerOverview of blank management1 = with stack installed,

ZENOTEC T1 Operating Instruction, Version 2.1 en59OPERATION5Overview of blank IDC Stack loading bays Displays the individual positions of the blanks.

ZENOTEC T1 Operating Instruction, Version 2.1 en6TABLE OF CONTENTS5.7 Operation on touchpanel . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZENOTEC T1 Operating Instruction, Version 2.1 en60OPERATION5Print information list of current milling jobX Procedure1. Select information to be printe

ZENOTEC T1 Operating Instruction, Version 2.1 en61OPERATION5Register blankX Procedure1. Information on material thickness is contained in the ZENOTEC

ZENOTEC T1 Operating Instruction, Version 2.1 en62OPERATION5Registering a blank, continuedX Procedure1. A submenu pops up.2. Click on "Register&q

ZENOTEC T1 Operating Instruction, Version 2.1 en63OPERATION5Registering a blank, continuedX Procedure1. A prompt is displayed on the touchpanel.2. Cli

ZENOTEC T1 Operating Instruction, Version 2.1 en64OPERATION5Registering a blank, continuedX Procedure1. Do not remove the blank from the RFID scanner

ZENOTEC T1 Operating Instruction, Version 2.1 en65OPERATION5X Procedure1. A prompt appears indicating that the blank has been successfully registered.

ZENOTEC T1 Operating Instruction, Version 2.1 en66OPERATION5Replace blanks in devices without a stackX Procedure1. The requirement to replace a blank

ZENOTEC T1 Operating Instruction, Version 2.1 en67OPERATION5Open stack (optional)X Procedure1. Select required position from the "List" (B).

ZENOTEC T1 Operating Instruction, Version 2.1 en68OPERATION5Close stackX Procedure1. The requirement to insert a blank is successful registration of a

ZENOTEC T1 Operating Instruction, Version 2.1 en69OPERATION55.7.8 Tools and tool trayThe cover protects from injuries that might result from rotating

ZENOTEC T1 Operating Instruction, Version 2.1 en7GENERAL INFORMATION11 General information1.1 ForwardDear CustomerMany thanks for the trust you have p

ZENOTEC T1 Operating Instruction, Version 2.1 en70OPERATION5Overview of "Tools" tabThe management of tools using the touchpanel is describe

ZENOTEC T1 Operating Instruction, Version 2.1 en71OPERATION5Arrangement and numbering of toolsThe tools are arranged as shown in the following figure.

ZENOTEC T1 Operating Instruction, Version 2.1 en72OPERATION5Colour coding of toolsA: View from aboveB: View from belowPos. Colour Tools for series1 Gr

ZENOTEC T1 Operating Instruction, Version 2.1 en73OPERATION5Overview of equipping of the replaceable tool tray (only with stack)Pos. NameA Tools Disp

ZENOTEC T1 Operating Instruction, Version 2.1 en74OPERATION5Replacing tools using the tool trayReplacing the tools with the replaceable tool tray is o

ZENOTEC T1 Operating Instruction, Version 2.1 en75OPERATION5X Procedure1. Click on "Remove tray" (B) on the touchpanel.2. The replaceable to

ZENOTEC T1 Operating Instruction, Version 2.1 en76OPERATION5X Procedure1. Click on "Open cover" (F).2. The cover of the ZENOTEC T1 opens.3.

ZENOTEC T1 Operating Instruction, Version 2.1 en77OPERATION55.7.9 Job managementOverview of job managementPos. NameAJobs tab Displays an extract with

ZENOTEC T1 Operating Instruction, Version 2.1 en78OPERATION5Start milling jobX Procedure1. Select "Jobs" tab on the touchpanel.2. Select mil

ZENOTEC T1 Operating Instruction, Version 2.1 en79OPERATION5Remove completed milling job (without stack)X Procedure1. Select "Jobs" tab on t

ZENOTEC T1 Operating Instruction, Version 2.1 en8GENERAL INFORMATION11.2 Product identification1.2.1 Name of systemDental milling system: ZENOTEC T1 S

ZENOTEC T1 Operating Instruction, Version 2.1 en80OPERATION5Remove completed milling job (with stack)X Procedure1. Select "Blank" tab on the

ZENOTEC T1 Operating Instruction, Version 2.1 en81OPERATION5Close systemX Procedure1. Press the on and off switch on the machine.2. The following disp

ZENOTEC T1 Operating Instruction, Version 2.1 en82OPERATION55.7.10 Service modeEnable "Service mode" tabX Procedure1. The main window view (

ZENOTEC T1 Operating Instruction, Version 2.1 en83OPERATION5Password entry for service modeX Procedure1. The "Service mode" submenu view (B)

ZENOTEC T1 Operating Instruction, Version 2.1 en84OPERATION5The "test cap" and "test bridge" programs are used to check the settin

ZENOTEC T1 Operating Instruction, Version 2.1 en85OPERATION5Blank removalClamp a PMMA cast blank into the blank clamp To start the job for a 18 mm bla

ZENOTEC T1 Operating Instruction, Version 2.1 en86OPERATION5Tool replacementTo start the tool replacement test, make sure that the tool slots are corr

ZENOTEC T1 Operating Instruction, Version 2.1 en87OPERATION5X Procedure1. Select "Blank replacement" (K) on the touchpanel.2. A submenu for

ZENOTEC T1 Operating Instruction, Version 2.1 en88OPERATION5Change language settingsX Procedure1. Select "Language" (N) on the touchpanel.2.

ZENOTEC T1 Operating Instruction, Version 2.1 en89OPERATION5Switch off the milling systemX Procedure1. The standard setting is visible on the touchpan

ZENOTEC T1 Operating Instruction, Version 2.1 en9GENERAL INFORMATION11.3 Type plate and CE markVoltage 230 V and 115-120 V1Type2 Device number3 Mains

ZENOTEC T1 Operating Instruction, Version 2.1 en90OPERATION5

ZENOTEC T1 Operating Instruction, Version 2.1 en91FAULTS66Faults The manufacturer must be informed of all faults, irrespective of their type. All form

ZENOTEC T1 Operating Instruction, Version 2.1 en92FAULTS6Contact information for service and enquiriesFor all of your questions regarding the ZENOTEC

ZENOTEC T1 Operating Instruction, Version 2.1 en93FAULTS6Fault Cause RemedyThe system does notswitch onMissing mains connectionCheck voltage on device

ZENOTEC T1 Operating Instruction, Version 2.1 en94FAULTS6Tool can not be insertedTool can not be clamped in Use correct tool slotTool falls out of hol

ZENOTEC T1 Operating Instruction, Version 2.1 en95FAULTS66.2 Error messages on the touchpanel The following chapter lists errors that may arise when o

ZENOTEC T1 Operating Instruction, Version 2.1 en96FAULTS6X Procedure1. Error message in case of broken tool appears2. A message appears under the warn

ZENOTEC T1 Operating Instruction, Version 2.1 en97FAULTS6Error message regarding spent toolX Procedure1. Error message appears on the expired effectiv

ZENOTEC T1 Operating Instruction, Version 2.1 en98FAULTS65. The cover of the ZENOTEC T1 opens.6. Replace the tool with suitable colour coding 7. Press

ZENOTEC T1 Operating Instruction, Version 2.1 en99FAULTS6Scanning error of blank IDX Procedure1. If the blank has not been read-in successfully then a